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INDUCTION BEARING HEATERS.

What an induction bearing heater does

An induction bearing heater (also called a bearing induction heater or bearing heating machine) expands a bearing, gear, coupling or ring by heating it, so the part slides onto the shaft without force. The heater generates an electromagnetic field that heats the workpiece itself, not the surrounding air. Compared with an oven, hot plate or oil bath, heating is faster, cleaner and easier to control: no open flame, no oil, and a set temperature that is held automatically.

TM Induction Heating has designed and built induction heaters in Harderwijk, the Netherlands, since 1992. More than 50,000 induction heaters have been sold worldwide, and many are still in use today, from small workshops to wind turbine and railway maintenance.

The TM range at a glance

Standard EASYTHERM and SURETHERM induction bearing heaters cover workpieces up to 1,600 kg. For fixed parts and dismounting, the EXTRATHERM mid-frequency generators with flexible inductors heat components that cannot be placed on a heater. For parts up to 100 tonnes, TM builds custom PROTHERM systems.

EASYTHERM and SURETHERM bearing heaters control the temperature with a sensor on the workpiece and demagnetise the part automatically after heating. TM Induction Heating is ISO 9001:2015 certified and supports its heaters through distributors in 35 countries and its own repair and calibration programme.

WHICH BEARING HEATER DO YOU NEED?

Three numbers decide which heater you need: the weight of the workpiece, its bore diameter (the yoke has to pass through it) and its outer diameter (it has to fit between the poles). The table lists these limits for every standard model. Not sure? Use the induction heater selector, or ask our engineers for advice on your part.

Model Series Max. workpiece weight (kg) Min. bore Ø vertical / horizontal (mm) Max. outer Ø vertical (mm) Temperature control
EASYTHERM 1 EASYTHERM 10 15 / 44 230 1 sensor, temperature mode
EASYTHERM 2 EASYTHERM 40 10 / 66 250 1 sensor, temperature mode
EASYTHERM 3.5 EASYTHERM 70 10 / 80 360 1 sensor, temperature and time mode
EASYTHERM 15 EASYTHERM 150 20 / 108 485 1 sensor, temperature and time mode
EASYTHERM 30 EASYTHERM 300 30 / 125 610 1 sensor, temperature and time mode
SURETHERM 5X SURETHERM 25 15 / 66 330 1 sensor standard, optional second sensor for ΔT control
SURETHERM 10X SURETHERM 50 10 / 66 330 2 sensors, dual-sensor ΔT control
SURETHERM 20X SURETHERM 100 15 / 80 416 2 sensors, dual-sensor ΔT control
SURETHERM 30X SURETHERM 200 30 / 108 500 2 sensors, dual-sensor ΔT control
SURETHERM PRO 1X SURETHERM PRO 400 115 / 30 728 2 sensors, dual-sensor ΔT control
SURETHERM PRO 1X Pivot SURETHERM PRO 400 30 / 115 728 2 sensors, dual-sensor ΔT control
SURETHERM PRO 3X SURETHERM PRO 800 300 / 45 1140 2 sensors, dual-sensor ΔT control
SURETHERM PRO 6X SURETHERM PRO 1600 400 / 85 1640 2 sensors, dual-sensor ΔT control

All models heat to a maximum of 240 °C in temperature mode. The horizontal outer diameter, width limits, yokes and accessories of each model are listed on the product page.

THE TM RANGE.

EASYTHERM: programmable workshop heaters

Five models for daily assembly and maintenance work, from the compact EASYTHERM 1 for bearings up to 10 kg to the EASYTHERM 30 for workpieces up to 300 kg. Temperature mode uses a sensor on the workpiece and supports 0 to 240 °C; the larger models add a time mode for repeatable production work. EASYTHERM heaters have been in use since 2004, and many early units are still in daily service. See the EASYTHERM series.

SURETHERM: dual-sensor, tension-free heating

SURETHERM heaters use TM’s original 2-sensor technology: a second sensor measures the temperature difference between the inner and outer ring, so the bearing is heated evenly without internal tension. The range runs from the SURETHERM 5X (25 kg) to the SURETHERM PRO 6X for parts up to 1,600 kg, with touchscreen control and data export. See the SURETHERM series.

Beyond standard bearing heaters

EXTRATHERM generators heat with a flexible inductor that wraps around the part: for dismounting bearings, couplings and rings on site, or for components that cannot be moved. PROTHERM systems are engineered for one specific job, for example stator housings, crusher rolls, wind turbine bearings or railway wheels.

Proven in the field

Read how customers use TM heaters in our case studies: from assembling electric motors and dismounting train wheel bearings to wind turbine maintenance.

Yokes, trolleys and accessories

Each heater comes with a set of yokes. Extra yokes, pivoting yokes, temperature sensors, carrying cases and trolleys are available in the eStore.

FREQUENTLY ASKED QUESTIONS.

Which induction bearing heater do I need?

Match the weight, bore and outer diameter of your workpiece with the table above. For bearings up to 300 kg in a workshop, the EASYTHERM series is the usual choice. For sensitive or larger bearings up to 1,600 kg, or when you want to log every heating cycle, choose a SURETHERM with dual-sensor control.

What is the difference between EASYTHERM and SURETHERM?

Both series heat with induction and demagnetise automatically. EASYTHERM heaters are programmable workshop heaters with one temperature sensor. SURETHERM heaters add a second sensor and low-frequency heating, so the temperature difference between the inner and outer ring stays within a set limit and the bearing is heated without tension.

Can I dismount a bearing with induction?

Yes. For dismounting, a flexible inductor from the EXTRATHERM series is placed directly on the inner ring or the part to be removed, so it expands before the shaft heats up. See the case study dismounting with a flexible inductor.

Do I need to demagnetise the bearing after heating?

Not manually. All EASYTHERM and SURETHERM induction bearing heaters demagnetise the workpiece automatically at the end of the heating cycle.

Where can I buy a TM induction heater?

Through our authorised distributors worldwide, or directly in the TM eStore for EU and US customers. For a quotation or advice on your application, use Get advice.

Which bearing heater fits your workpiece?

Tell us the weight, bore and outer diameter of your part. Our engineers will recommend the right heater and yokes, or a custom solution if needed.

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